About Automatic Folder Gluer
Our company has gained immense recognition in the industry for manufacturing and exporting High Speed Folding and Gluing Machines. All our manufactured Folding and Gluing Machines are used in pharmaceutical sector, FMCG and for making electrical goods boxes, CFL tube cartons and lot more. In order to enhance the precision and finishing in the gluing process, we have wisely incorporated HHS Gluing System in our High Speed Folding and Gluing Machines. Our offered machines are capable of producing both small cartons as well as bulky cartons.
FULLY AUTOMATIC FOLDING GLUING MACHINE
Machine having following features:
-- Friction feeder with independent motor and gap adjustment via touch screen, independent fuji drive in sync via modbus through main controller.
-- Digital counting striking adjustment , display on main touch screen , HMI of machine .
-- Main motor AC 7.5 HP, Feeder Motor 2HP , End press GEARED MOTOR (CONVEYOR MOTOR) 2HP , High speed grinder motor 1HP ,Suction blower 0.5 HP
-Feeder motor (2 hp) and End press geared motor (2 hp)
--Thickness adjustment of tracks: The tracks are based on exuberant German design it adjust the thickness of the carton dramatically.
--Robust Fabricated Structure: It is made from heavy grounded 20mm thickness plates so that at high speed the machine may not vibrate
--Imported Belts for the tracks are used(i.e. nylon sandwich belt)Make :- Nitta(Japan)/Habasit(swiss)
--Pneumatic Striker for Making Batches
--Four fold of the carton is possible
--All sealed bearings for avoiding jamming by paper dust
--Elongated drying unit for proper dying of cold glue 4meters with pneumatic regulated pressing --Total approx length of machine 30 ft without delivery table .
-- Small operating panel at different positions for operators convenience
--Anti Vibration pads at base for robust working, make poly bond
-Separate variable drive with motor for end press(conveyor) section - Rack and pinion tension adjustment mechanism for hook assembly
Special Features:
- Friction Feeding through vibration motor (Italian)
- A complete pre-folding or pre-breaking unit after feeder (customized)
- Timing belts for high speed , low noise operation
- High Speed grinding station
Main Technical Specification
- Maximum line speed: 300mts/min
- Net Weight : 3800kg
- Motor Power : 7.5hp(AC)
- Motor Drive : Variable Frequency Drive,440 volt,7.5 HP
- Striker Type:- Pneumatic
- Feeder Motor :- 2hp
- End Conveyor Motor :- 2hp
- Carton feeding: Friction Type with vibration
- Total general space working space required 35 x 7ft
Working Principle
Folding method : First folding line is 120 degree, third folding line is 95 degree, and second and fourth folding line is 180 degree in straight line boxes, In this way 4 fold is possible.
You tube link:
https://www.youtube.com/watch?v=VMHUMHOUmBE
Versatile Box Folding and GluingThe Automatic Folder Gluer is engineered to accommodate a wide range of carton dimensions, making it suitable for businesses handling diverse packaging needs. Its adjustable feed allows for effortless transition between different box sizes, enhancing flexibility and productivity in manufacturing environments.
Precision Engineering and ControlEquipped with advanced PLC controls and computerized automation, this machine guarantees consistent accuracy during folding and gluing. Real-time monitoring and automatic adjustments contribute to reduced waste, enhanced quality, and minimized downtime, ensuring a streamlined production process.
Robust Build and Efficient OperationConstructed from top-grade stainless steel and mild steel, the folder gluer is built for long-term industrial use. Its powerful 3 HP motor, belt drive system, and high throughput capacity make it ideal for large-scale operations, providing reliability and efficiency for exporters and manufacturers.
FAQs of Automatic Folder Gluer:
Q: How does the Automatic Folder Gluer improve carton box production efficiency?
A: This machine automates the folding and gluing process, handling up to 3,000 boxes per hour, which significantly boosts productivity while minimizing manual labor and errors.
Q: What is the typical process for operating this folder gluer?
A: Operators load the blank cartons onto the feeding tray, set the required box size parameters, and start the machine. The PLC control oversees feeding, folding, gluing, sealing, and final delivery via conveyor, ensuring a seamless workflow.
Q: When should this machine be considered for carton packaging operations?
A: Businesses experiencing increased demand, requiring high speed and consistency in carton production, or seeking to modernize their packaging process with automation will benefit most from implementing this machine.
Q: Where can the Automatic Folder Gluer be installed within my production line?
A: The machines compact footprint (6500 x 1300 x 1400 mm) allows for integration in most packaging facilities, either as a stand-alone system or as part of a fully automated production line.
Q: What types of materials can the machine handle for folding and gluing?
A: Designed primarily for carton board materials, the machine is constructed with stainless steel and mild steel components, ensuring compatibility with standard packaging cartons used in various industries.
Q: What are the key benefits of using computerized PLC control in this machine?
A: PLC control offers precise automation, error detection, and the ability to quickly adapt to different box sizes and production requirements, reducing downtime and waste while ensuring product quality.