Plasma Treatment Machine

About Plasma Treatment Machine

PLASMA TREATER

Plasma surface treater is used to promote adhesion through removal of organic and inorganic contaminants present on the surface. Plasma surface treatment is an economical solution used for cleaning and activation of complex surfaces. It is used before printing and bonding. This treatment is mainly used to treat complex surfaces that cannot be treated using regular treatments like corona mechanism. Plasma surface treatment increases adhesion on the surface of metals, plastic and cartons. Plasma surface treatment is a low temperature process. Through this process, a variety of chemical and physical changes occurs on the surface, certain dense and cross linked layers are formed that increases the adhesiveness on the surface. Plasma surface treatment improves wett ability and adhesion of ink, glues and coatings on many different surfaces.

TECHNICAL PARAMETERS

Model	PMA7001
Input voltage	AC 220V
Nominal power	800VA
Plasma power supply frequency	20-30 KHz
Air Supply Pressure	2-3 Bar
Dimension	560*253*460mm
Treatment width	10mm

HOW PLASMA SURFACE TREATMENT WORKS?

UV radiation and active oxygen species from the plasma break up separating agents, silicones and oils from the surface. These are pumped away by the vacuum system. Active oxygen species (radicals) from the plasma bind to active surface sites all over the material, creating a surface that is highly 'active' to bonding agents.

APPLICATION AREAS

Plasma surface treatment is widely used in various manufacturing companies to provide cost effective, real world solutions to many challenges.

Some of the areas are:

1) Cleaning: to remove contaminants and residues from the surface of materials.

2) Bonding: to facilitate direct bonding of materials

3) Adhesion: to prepare surface for coating, painting etc.

4) Polymerisation: Enables polymerisation through gaseous monomers.

5) Activation: Continuously removes single atoms out of the surface to promote the adhesion of paint or glue.

BENEFITS OF PLASMA TREATMENT

1. Easy to integrate on existing production line preceding the glue dispenser.
2. Possible to change glue to a more economical, and environmentally friendly type
3. Increasing line speed by adding Plasma treatment to the process.
4. Air/Energy savings with stand by air flow feature
5. Easy to use
6. Compact design
7. Light weight
8. High power Plasma discharge allows for increased line speeds.

Advanced Surface Treatment for Increased Adhesion

Plasma treatment provides a superior solution for improving the surface energy of materials, making them receptive to adhesives, coatings, inks, or other processes. This machine effectively activates and modifies surfaces, offering consistent results for better bonding. Its versatility covers plastics, metals, glass, and more, making it indispensable for printing, painting, and microelectronic industries.


User-Friendly Digital Control and Safety Features

This plasma treatment system features a modern control panel, allowing easy adjustment and monitoring of power and plasma output with digital meters. Safety is paramount with built-in overload protection and an emergency stop button, ensuring safe operation. Its hand-held nozzle offers flexibility, while the air-cooled system keeps maintenance minimal.


Cost-Effective, No Special Gas Required

Utilizing ambient atmospheric air, this machine eliminates the need for specialized gas supplies, reducing running costs and complexity. Its moderate power consumption and robust construction make it suitable for exporters, manufacturers, and service providers looking for reliable surface treatment solutions in India.