Brakes Ethanol Coater

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Brakes Ethanol Coater Specification

Product Type
Coating Machine

General Use
Industrial coating applications

Material
Stainless Steel

Type
Ethanol Coater

Capacity
1000 sheets/hour

Weight (kg)
1200

Computerized
Yes

Automatic
Yes

Control System
Automatic

Stamping Plate Size
600 x 450 mm

Stamping Power
Electric

Stamping Speed
Variable

Stamping Temperature
Up to 120C

Power Consumption
5 kW

Plate Type
Flat type

Working Temperature
Up to 120C

Heating Power
3 kW

Voltage
380 V

Dimension (L*W*H)
2300 x 1100 x 1450 mm

Feature
Corrosion Resistant, Easy to Operate

Color
Silver

About Brakes Ethanol Coater

Ethanol Coater for Brakes

With the support of our skilled workforce, we are engaged in manufacturing and supplying Ethanol Coater for Brakes. All these coaters are mainly used in industries to make a coating of ethanol on the brakes or stampings. When it comes to heavy duty operation and bulk production, only our offered Ethanol Coater for Brakes are considered the best to choose. While manufacturing, we have deployed an over conveyor coating unit and a worm mechanism in order to ensure a smooth up and down movement in the machine.

Further Details :

This is a high production solution for coating ethanol and other related chemicals on disc brakes or any type of stampings,very robust and especially for bulk production. This product is having a over conveyor coating unit with specially designed worm mechanism for up and down movement,it also provides suspension action.

It is having a heating unit and a normalizing unit through fans.With this unit a separate drying unit can be connected so as to give more drying time to the product. The working width of the conveyor is normally 24 inch and the length of the machine is usually 6 meters and a18 ft separate drying unit can be connected with unit for greater efficiency

The above mentioned coating unit is particularly beneficial for the brakes,clutches and any type of stamping manufacturers who are seeking high rate of production in coating on the surface. Machine is having a durable and high featured control panel , for temperature control there are PID, for speed control there is V F D , and it is fully loaded with safety and interlocking features, there is dual gear box system in machine

Efficient and Consistent Coating Performance

The Brakes Ethanol Coater delivers reliable coating quality with variable stamping speeds and an automatic feeding system. With its computerized control system and user-friendly touchscreen interface, operators achieve precision and consistency across large volumes, processing up to 1000 sheets per hour with minimal manual intervention.

Robust Construction and Safety Assurance

Built with powder-coated and stainless-steel materials, the machine resists corrosion and withstands industrial environments. Safety features like emergency stop and overload protection safeguard users, while integrated air cooling and a flat plate type design ensure optimal performance even under high temperatures.

Comprehensive Installation and Support Services

Installation service is available upon request, making setup straightforward for any facility in India or for exporters worldwide. This support, partnered with easy operation and maintenance, ensures minimal downtime and maximized productivity for businesses of all sizes.

FAQs of Brakes Ethanol Coater:

Q: How does the automatic feeding system of the Brakes Ethanol Coater operate?

A: The automatic sheet feeder streamlines the process by continuously supplying sheets to the coater. This minimizes manual handling, reduces labor, and helps maintain the devices high capacity output of up to 1000 sheets per hour.

Q: What are the benefits of the integrated air cooling system in the coater?

A: The integrated air cooling system efficiently regulates internal temperatures, ensuring the machine operates safely at working and stamping temperatures up to 120C. This protects components from overheating, prolongs equipment life, and maintains stable coating quality.

Q: When should the emergency stop or overload protection features be used?

A: The emergency stop should be activated immediately if a hazardous situation arises, while overload protection engages automatically if the machine detects an unsafe electrical or mechanical load. Both features are installed to maximize operator safety during unexpected events.

Q: Where can the Brakes Ethanol Coater be installed and what support is provided?

A: The coater can be installed in any industrial or manufacturing setting requiring flat plate coating. For convenience, installation services are available on request, ensuring correct setup and immediate readiness for operation anywhere in India or for export clients.

Q: What types of materials and solvents are compatible with this coater?

A: It supports ethanol as the primary coating material along with other compatible solvents, making it versatile for various industrial coating applications. Its corrosion-resistant construction also extends its compatibility with a range of chemicals within recommended use.

Q: How does the touchscreen control system enhance operational efficiency?

A: The computerized touchscreen interface simplifies operation, allowing users to set parameters, monitor processes, and make adjustments quickly. This reduces training time and ensures precise control over stamping speed, temperature, and other operational variables.

Q: What is the typical process for coating sheets with this machine?

A: Operators load sheets into the automatic feeder, select the desired coating settings using the touchscreen, and start the process. The machine applies an even coat, maintains correct temperature and speed, and uses the integrated cooling system to ensure each sheet is finished consistently before collection.

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