High Speed Coater for Disc Brakes

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High Speed Coater for Disc Brakes Specification

Product Type
Disc Brake Coating Machine

General Use
Disc Brake Coating

Material
Stainless Steel

Type
High Speed Coater

Capacity
1500 pcs/hour

Weight (kg)
650

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Controlled

Stamping Plate Size
320 mm x 320 mm

Stamping Power
3 Ton

Stamping Speed
1200 pcs/hr

Stamping Temperature
60C

Power Consumption
7 kW

Plate Type
Stainless Steel Plate

Heating Power
2.5 kW

Voltage
380 V

Dimension (L*W*H)
1900 mm x 900 mm x 1500 mm

Feature
High Speed, Precise Coating

Color
Industrial Grey

About High Speed Coater for Disc Brakes

High Speed Coater for Disc Brakes

In this industry of advanced technology, we have gained immense recognition for offering excellent quality High Speed Coater for Disk Brakes. Widely used to coat ethanol and other related chemicals on disc brakes, our offered coaters gives bulk production with efficiency. For drying of the product, we have specially included a heating unit and a normalizing unit in which drying is done through fans. The length of the High Speed Coater for Disc Brakes is 6 meters and in that we have attached a18 ft separate drying unit.

Additional Details:

This is a high production solution for coating ethanol and other related chemicals on disc brakes or any type of stampings,very robust and especially for bulk production. This product is having a over conveyor coating unit with specially designed worm mechanism for up and down movement,it also provides suspension action.

It is having a heating unit and a normalizing unit through fans.With this unit a separate drying unit can be connected so as to give more drying time to the product. The working width of the conveyor is normally 24 inch and the length of the machine is usually 6 meters and a18 ft separate drying unit can be connected with unit for greater efficiency

The above mentioned coating unit is particularly beneficial for the brakes,clutches and any type of stamping manufacturers who are seeking high rate of production in coating on the surface. Machine is having a durable and high featured control panel , for temperature control there are PID, for speed control there is V F D , and it is fully loaded with safety and interlocking features, there is dual gear box system in machine.

Efficient and High-Speed Coating

Designed for maximum productivity, this High Speed Coater boasts an impressive processing capacity of 1500 disc brakes per hour. The automated, PLC-controlled system ensures exceptional precision and consistency, significantly reducing manual labor and operational delays.

Durable Stainless Steel Construction

Crafted from premium stainless steel, both the machine and the stamping plate guarantee extended service life and resistance to corrosion. This robust build supports continuous high-speed operation, making the equipment suitable for demanding industrial environments.

Advanced Automation and Control

With its computerized interface and fully automatic operation, the High Speed Coater enhances user convenience and process control. The integration of a reliable PLC control system ensures precise parameter management and minimal operational error.

FAQs of High Speed Coater for Disc Brakes:

Q: How does the High Speed Coater achieve precise disc brake coating?

A: The High Speed Coater uses a PLC-controlled, fully automatic mechanism that applies uniform coatings onto disc brakes. The stainless steel stamping plate and precise temperature control (60C) ensure that each piece receives consistent and high-quality coverage.

Q: What materials are used in constructing the machine and stamping plate?

A: Both the machine body and the stamping plate are constructed from stainless steel, providing excellent durability, corrosion resistance, and suitability for heavy-duty industrial operations.

Q: When should this High Speed Coater be used in the disc brake manufacturing process?

A: This High Speed Coater is best integrated after the primary forming and cleaning stages, just before final product assembly, ensuring disc brakes are thoroughly coated for optimal corrosion resistance and performance.

Q: Where can the High Speed Coater be installed?

A: Designed with a compact dimension of 1900 mm x 900 mm x 1500 mm, this machine is suitable for industrial manufacturing floors, especially at facilities focused on disc brake production in India and abroad.

Q: What is the standard process for operating this High Speed Coater?

A: Operators load disc brakes onto the feeder, set coating parameters through the computerized interface, and start the fully automatic cycle. The PLC system controls coating, stamping, and temperature, optimizing speed and uniformity.

Q: How does automating the coating process benefit manufacturers?

A: Automated coating minimizes human error, enhances efficiency, and scales up production rates to 1500 pieces per hour. It ensures more consistent quality, reduces labor costs, and improves workplace safety.

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