Disc Brakes Roller Coater

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Disc Brakes Roller Coater Specification

Product Type
Industrial Roller Coater

General Use
Coating and painting of disc brakes and similar auto parts

Material
Stainless steel and alloy

Type
Disc Brakes Roller Coater

Capacity
Up to 1500 pieces/hour

Weight (kg)
1700 kg

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC based automatic control

Power Consumption
4 kW

Plate Type
High precision coated plate

Working Temperature
5C 40C

Heating Power
3.5 kW

Voltage
380V / 50Hz

Dimension (L*W*H)
3000 mm 1200 mm 1600 mm

Feature
High efficiency, uniform coating

Color
Standard Industrial Grey

About Disc Brakes Roller Coater

Roller Coater for Disc Brakes

Leveraging on our great experience in this domain, we have emerged as an excellent manufacturer and exporter of Roller Coater for Disc Brakes. All kinds of brakes and stampings are effectively coated with ethanol through this roller coater. Widely used in industries for bulk production, our offered Roller Coater for Disc Brakes are very robust in their construction. We make use of only tested quality of raw materials and components for manufacturing these roller coaters.

Additional Details :

This is a high production solution for coating ethanol and other related chemicals on disc brakes or any type of stampings,very robust and especially for bulk production. This product is having a over conveyor coating unit with specially designed worm mechanism for up and down movement,it also provides suspension action.

It is having a heating unit and a normalizing unit through fans.With this unit a separate drying unit can be connected so as to give more drying time to the product . The working width of the conveyor is normally 24 inch and the length of the machine is usually 6 meters and a18 ft separate drying unit can be connected with unit for greater efficiency.

The above mentioned coating unit is particularly beneficial for the brakes,clutches and any type of stamping manufacturers who are seeking high rate of production in coating on the surface. Machine is having a durable and high featured control panel , for temperature control there are PID, for speed control there is V F D , and it is fully loaded with safety and interlocking features, there is dual gear box system in machine

Advanced Automation and Control

Equipped with a state-of-the-art PLC-based automated control system, this roller coater greatly reduces manual intervention, ensuring high precision and repeatability. Its computerized operation streamlines workflow, allowing operators to easily set up and monitor parameters for optimal coating yields.

Efficiency and High Capacity

With a capacity to process up to 1500 parts per hour, the machine significantly boosts productivity in automotive component manufacturing. The high efficiency is complemented by uniform coating deposition, minimizing material waste and guaranteeing consistent quality across batches.

Robust Industrial Design

Engineered for longevity, the Disc Brakes Roller Coater features a sturdy stainless steel and alloy build. Its design is tailored to withstand the rigorous demands of industrial environments, delivering dependable operation even during continuous, high-volume production cycles.

FAQs of Disc Brakes Roller Coater:

Q: How does the Disc Brakes Roller Coater ensure uniform coating of auto parts?

A: The roller coater utilizes high precision coated plates and a fully automatic PLC-based control system to achieve consistent application. This setup minimizes variations and ensures every disc brake receives a uniform and high-quality coating.

Q: What types of parts can this machine process besides disc brakes?

A: While it is optimized for disc brakes, the roller coater is versatile and can be adapted for coating similar automotive components and metal parts that require precise and uniform painting or coating applications.

Q: Where can the Disc Brakes Roller Coater be installed?

A: The machine is suitable for factories, automotive parts manufacturing plants, and any facility involved in high-volume coating processes. Its robust build and industrial integration capabilities make it ideal for these settings.

Q: What is the process for using the Disc Brakes Roller Coater?

A: To operate, users load parts onto the feeder, configure the PLC-based controls as required, and initiate the automatic cycle. The machine applies the coating uniformly as the parts pass through, with heating and conveyor speed controlled digitally for optimal results.

Q: When should maintenance be performed on this equipment?

A: It is recommended to perform routine maintenance such as cleaning, lubrication, and system checks according to the manufacturers schedule, typically every few weeks or after a specified number of operating hours, to ensure reliable performance.

Q: What are the benefits of using a fully automatic, computerized roller coater?

A: Automating the coating process increases productivity, reduces labor costs, and ensures higher coating accuracy. The computerized interface facilitates real-time monitoring and precise adjustments, resulting in improved quality and reduced downtime.

Q: Is training required to operate the PLC-based control system?

A: Basic training is advisable for operators to familiarize themselves with the computerized controls and safety procedures. However, the user-friendly interface is designed to make setup and operation straightforward, minimizing the learning curve.

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